The U.S. lock market presents unique and complex characteristics that require innovative and customized solutions. Giuliani has recently demonstrated its ability to respond effectively to these needs with a Transfer Machine designed for the U.S. market. Thanks to its technologically advanced and customized solutions, Giuliani has established itself as a leader in the sector, offering a significant success story in the U.S. market.
For an in-depth look at the technical specifications of U.S. locks, we invite you to read the dedicated article.
Success Story: the Lock and Key Multistation Transfer for the United States
This success story is a significant example of how Giuliani's advanced technologies can meet the specific needs of lock manufacturers.
The US customer required the production of four different types of components, each with varying cycle times based on the specific part, aiming to optimize overall production. Specifically, they sought to reduce oil consumption in cylinder production and create more space in the facility by removing the washing systems.
The entire Transfer Machine was designed and built to meet the customer's production needs. Thanks to the MQL technology integrated into Giuliani's Transfer Machines, the customer was able to move toward oil-free production, reducing environmental impact and improving production efficiency.
By choosing Giuliani's TDRILL, the customer achieved significant benefits in terms of reduced consumption and space:
Reduction in energy consumption -40% Compared to Transfer Machines that do not use MQL technology, energy consumption is reduced, offering significant savings in terms of operational efficiency.
- Elimination of the hydraulic system -10%: the handling of some components is now managed through electric or pneumatic systems, eliminating the need for a hydraulic system.
- Elimination of coolant management -25%: by replacing traditional cutting fluids with MQL technology, all fluid and chip management systems have been eliminated.
- Reduction in electrical panel size -5%: with the removal of fluid and chip treatment systems, the number and size of electrical components inside the panel have been reduced.
Reduction in footprint -12% compared to a Transfer Machine without MQL technology, the footprint is reduced, optimizing space usage in the production area.
These results demonstrate how implementing Giuliani's technologies can lead to significant improvements in efficiency and sustainability.
Reducing Consumption with MQL Technology
Minimal Quantity Lubrication technology can elevate component production to a higher level of sustainability without compromising efficiency and machining quality.
- Sustainable Production: MQL technology uses a mixture of air and oil vaporized through the tools, eliminating the need for traditional cooling liquids.
- Resource Optimization: reduces energy consumption and the space required for washing systems, improving overall efficiency.
Contact us now for personalized consultation to optimize your production performance.
